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CQI-22 Cost of Poor Quality (CoPQ) Course

Enrolled: 0 students
Lectures: 1
Level: Intermediate


Working hours

Monday 9:30 am - 6.00 pm
Tuesday 9:30 am - 6.00 pm
Wednesday 9:30 am - 6.00 pm
Thursday 9:30 am - 6.00 pm
Friday 9:30 am - 5.00 pm
Saturday Closed
Sunday Closed

Course Overview:

This course is designed to provide participants with a comprehensive understanding of the CQI-22 Cost of Poor Quality (CoPQ) Guideline as it relates to the IATF 16949 standard and AIAG (Automotive Industry Action Group) requirements. The course aims to equip participants with the knowledge and skills necessary to identify, measure, and reduce the costs associated with poor quality within the automotive industry. Participants will learn how CoPQ analysis contributes to compliance, cost savings, and quality improvement.

Who Should Enroll?

  • Quality managers, engineers, and professionals responsible for quality improvement and cost analysis
  • Process improvement specialists and auditors
  • Suppliers and manufacturers aiming to meet IATF 16949 standards and AIAG requirements
  • Anyone interested in understanding Cost of Poor Quality analysis in the context of IATF 16949 and AIAG guidelines

Course Content:

  1. Introduction to CQI-22 Cost of Poor Quality and IATF 16949:
    • Overview of the CQI-22 CoPQ Guideline and its importance in the automotive industry
    • Understanding how CoPQ analysis supports compliance with IATF 16949 and AIAG requirements
  2. Cost of Poor Quality Principles and Methodology:
    • Detailed explanation of CoPQ principles, approach, and methodology
    • Understanding the CoPQ analysis process, from data collection to cost reduction actions
  3. Data Collection and Analysis:
    • Strategies for effective collection and analysis of data related to poor quality costs
    • Techniques for categorizing and quantifying costs, including internal and external failure costs
  4. Root Cause Analysis and Corrective Actions:
    • Conducting root cause analysis to determine the underlying reasons for poor quality costs
    • Developing and implementing effective corrective actions to address identified issues
  5. Cost Reduction and Prevention:
    • How CoPQ analysis contributes to cost reduction and prevention of poor quality costs
    • Strategies for implementing proactive measures to reduce CoPQ
  6. Alignment with IATF 16949 and AIAG Guidelines:
    • Ensuring that CoPQ analysis aligns with and complements IATF 16949 requirements and AIAG guidelines
    • Integrating CoPQ analysis into the overall quality management system
  7. Auditor Competence and Skills:
    • Developing and evaluating auditor competence in CoPQ methodology
    • Continuous improvement and development of CoPQ analysis skills
  8. Communication and Reporting:
    • Guidelines for effective communication of CoPQ analysis results and cost reduction plans
    • Preparing clear and concise CoPQ reports for stakeholders and decision-makers
  9. Challenges and Best Practices:
    • Discussion of common challenges faced in CoPQ analysis and strategies to overcome them
    • Sharing best practices and lessons learned from experienced CoPQ analysts
  10. Interactive Workshops and Case Studies:
    • Practical exercises, workshops, and case studies to apply CoPQ analysis concepts in real-life situations
    • Group discussions and feedback sessions to enhance learning and application

Advantages of the Course:

  • Comprehensive CoPQ Knowledge: Gain a thorough understanding of the CQI-22 CoPQ Guideline and its alignment with IATF 16949 and AIAG requirements.
  • Effective CoPQ Analysis Skills: Develop the skills and knowledge necessary to analyze and reduce CoPQ.
  • Cost Reduction: Learn how CoPQ analysis can lead to significant cost savings.
  • Quality Improvement: Contribute to quality improvement and compliance with industry standards.


Participants who successfully complete the course will receive a certificate of completion for CQI-22 Cost of Poor Quality (CoPQ) Course in the context of the IATF 16949 standard and AIAG.

This course is essential for professionals and organizations seeking to analyze and reduce the costs associated with poor quality within the automotive industry in alignment with CQI-22, IATF 16949, and AIAG requirements. The course is designed to provide a comprehensive understanding of CoPQ analysis and equip participants with the skills and knowledge needed to effectively identify, measure, and reduce CoPQ. Participants will leave the course well-prepared to conduct CoPQ analysis, implement cost reduction actions, and contribute to overall cost savings and quality improvement within their organizations, ultimately ensuring compliance with industry standards and cost-effective operations.